Trade signage guide

Fabricated vs Flat-Cut Letters: Which Construction Fits?

Fabricated letters use a built-up body; flat-cut letters are cut from sheet or plate. Start with the intended depth, lighting effect and mounting environment. The artwork and project requirements determine the suitable construction, rather than a universal price or size rule.

By Signbuild Trade Solutions · Manufacturing guidance for sign-industry partners. Final project specifications are confirmed with your quote.

How the constructions differ

Fabricated letters have a built-up dimensional body. Flat-cut letters have a profile cut from sheet or plate material. Both can reproduce custom lettering and logos, but fine details, depth and fixing requirements need to be reviewed against the artwork.

When illumination matters

For an illuminated fabricated letter, specify where you want light to appear: the face, edge, rear halo or a combined effect. Do not assume a flat-cut letter includes lighting. Identify any separate lighting requirement when discussing the construction.

Material and finish choices

Include the desired material, colour or finish reference and whether the sign is indoors or outdoors. Appearance in a photograph is not a material specification. Confirm the final material, thickness or return depth and finish with the quotation and project drawing.

Mounting and installation

Provide the mounting surface, overall dimensions and proposed installation method. Confirm fixing locations, hardware and any template requirements before production. Site conditions and installation responsibilities should be agreed for the individual project.

How to compare quotations

Compare the same artwork, dimensions, quantity, finish, lighting, mounting scope and delivery destination. A different construction can change the manufacturing and installation scope; confirm those differences instead of comparing headline prices alone.

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